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920.337.0234
FSC Acquires Norcan

BOSCH
0811403577

$11,834.00

BOSCH

MATERIAL:  0811403577

Due to extremely high demand, please call 920-337-0234 for availability

Set-up:

The IAC-R valve basically consists of:

Direct operated high-response valve (1) with control spool and sleeve in servo quality Integrated digital axis controller (2) with analog and digital sensor interfaces and field bus connection (X3)

High-response valve with integrated axis controller with analog interfaces (X1, X4, X7)

technical illustration-0811403577-Direct operated high-response valves with control spool and sleeve in servo quality Operated on one side, 4/4 fail-safe position in switched-off condition Integrated digital axis control functionality (IAC-R) for:<br>
- Position control with underlying velocity control<br>
- DSC functionality Analog and digital interfaces for command and actual values<br>
- 4 x analog sensors (+/-10 V or 4 ... 20 mA) or<br>
- 1 x length measurement system (1 Vpp or SSI) and 2 analog sensors Command value presetting/actual value response analog (current or voltage) via field bus Analog/digital inputs/outputs, configurable Fieldbus connection<br>
- CAN bus with CANopen protocol DS408<br>
- Profibus-DP Vo/V1 Quick start-up via PC and commissioning software

High-response valve with integrated axis controller with analog interfaces (X1, X4) and digital interface (X7)

technical illustration-0811403577-Direct operated high-response valves with control spool and sleeve in servo quality Operated on one side, 4/4 fail-safe position in switched-off condition Integrated digital axis control functionality (IAC-R) for:<br>
- Position control with underlying velocity control<br>
- DSC functionality Analog and digital interfaces for command and actual values<br>
- 4 x analog sensors (+/-10 V or 4 ... 20 mA) or<br>
- 1 x length measurement system (1 Vpp or SSI) and 2 analog sensors Command value presetting/actual value response analog (current or voltage) via field bus Analog/digital inputs/outputs, configurable Fieldbus connection<br>
- CAN bus with CANopen protocol DS408<br>
- Profibus-DP Vo/V1 Quick start-up via PC and commissioning software

Functional description

 

The IAC-R valve (Integrated Axis Controller based on high-response valves) is a digital high-response valve with integrated axis controller and the following functionalities:

Flow control Position control Pressure control p/Q function Substitutional position/pressure or position/force control NC functionality

 

The command value presetting can alternatively be specified via an analog interface (X1) or via the field bus interface (X3) The actual value signals are provided via an analog interface (X1) and can additionally be read out via the field bus (X3). The controller parameters are set via the field bus. Separate supply voltage for bus/controller and power part (output stage) for safety reasons

 

WinHPT PC program

To implement the project planning task and to parameterize the IAC-R valves, the user may use the WinHPT commissioning software (see accessories):

Parameterization Programming of NC functionality Diagnosis Comfortable data management on a PC PC operating systems: Windows 2000 or Windows XP

 

The digital integrated control electronics enables the following error detection:

Cable break sensor technology Undervoltage Temperature of the integrated electronics Communication error Watchdog

 

The following additional functions are available:

Ramp generator Internal command value profile Enable function, analog/digital Error output 24 V (e.g. as switching signal to PLC/logic and additional valves), max 1.8 A Actuating variable adaptation Dead band compensation Zero point correction Valve inflection compensation Friction compensation direction-dependent amplification

 

01

02

03

04

05

06

07

08

09

10

11

12

13

14

15

4WRP

N

H

B

2X

/

M

/

24

*

01

High-response valve, direct operated

4WRP

02

With integrated digital axis controller and NC functionality

N

03

Control spool/sleeve

H

04

Size 6

6

Size 10

10

05

Symbols; for the possible version, see "Symbols/Circuit diagrams"

C, C1, C3, C4, C5

06

Installation side of the inductive position transducer

technical illustration-0811403577-Direct operated high-response valves with control spool and sleeve in servo quality Operated on one side, 4/4 fail-safe position in switched-off condition Integrated digital axis control functionality (IAC-R) for:<br>
- Position control with underlying velocity control<br>
- DSC functionality Analog and digital interfaces for command and actual values<br>
- 4 x analog sensors (+/-10 V or 4 ... 20 mA) or<br>
- 1 x length measurement system (1 Vpp or SSI) and 2 analog sensors Command value presetting/actual value response analog (current or voltage) via field bus Analog/digital inputs/outputs, configurable Fieldbus connection<br>
- CAN bus with CANopen protocol DS408<br>
- Profibus-DP Vo/V1 Quick start-up via PC and commissioning software

B

Rated flow at 70 bar valve pressure differential (35 bar/control edge)

07

Size 6

2 l/min

02

4 l/min

04

12 l/min

12 1)

15 l/min

15 2)

24 l/min

24 1)

25 l/min

25 2)

40 l/min

40 3)

Size 10

50 l/min

50

100 l/min

100

Flow characteristic

08

Linear

L

Inflected characteristic curve (inflection 60 % for NG6 with rated flows "15" and "25", otherwise inflection 40 %)

P 4)

09

Component series 20 ... 29 (20 ... 29: unchanged installation and connection dimensions) - Size 6

2X

Seal material

10

NBR seals

Suitable for mineral oils (HL, HLP) according to DIN 51524

M

11

Supply voltage 24 V

24

Fieldbus interface

12

CANopen

C 5)

Profibus DP V0/V1

P

Command value inputs

13

±10 VDC

A6

4 ... 20 mA

F6

Sensor interfaces

14

X4, M12-5, ±10V; X7, M12-5, ±10V

A 6)

X4, M12-5, ±10V; X7, M23-12, SSI 4)

B 6, 7)

X4, M12-5, ±10V; X7, M23-12, 1Vpp 5)

C 6, 8)

X4, M12-5, 4...20 mA; X7, M12-5, 4...20 mA

G 6)

X4, M12-5, 4...20 mA; X7, M23-12, SSI 4)

H 6, 7)

15

Further details in the plain text

*

1)

Use only in connection with flow characteristics "L"

2)

Use only in connection with flow characteristics "P"

3)

qv 2:1 only with rated flow = 40 l/min

4)

Inflection 60 % for NG6 with rated flows "15" and "25", otherwise inflection 40 %

5)

Fieldbus interface CANopen with sensor interface "B", "C", "G" or "H" on request

6)

At sensor interfaces "A", "B" or "C", only command value input "A6" is available.

At sensor interfaces "G" and "H", only command value input "F6" is available.

7)

Gray code or binary

8)

Adjustable interpolation

For applications outside these parameters, please consult us!

general

Type

4WRPNH.../24/C/P

Size

6 10

Component series

2X

Design

Directional spool valve, direct operated, with steel sleeve

Type of actuation

Proportional solenoid with position control, OBE

Type of connection

Plate connection, porting pattern according to ISO 4401

Installation position

Any

Weight

kg

2.7 7.5

Ambient temperature range

°C

-20 … +50

hydraulic

Type

4WRPNH.../24/C/P

Size

6 10

Maximum operating pressure

bar

315

Maximum operating pressure

Port P

bar

315

Port A

bar

315

Port B

bar

315

Port T

bar

250

Maximum flow

l/min

100

Hydraulic fluid temperature range

°C

-20 … +60

Viscosity range

Maximum admissible

mm²/s

10 … 800

Recommended

mm²/s

20 … 100

Maximum admissible degree of contamination of the hydraulic fluid, cleanliness class according to ISO 4406 (c) 1)

Class 18/16/13 according to ISO 4406 (c)

Hysteresis

%

≤ 0.2

Manufacturing tolerance

%

< 10

Actuating time

Signal step 0 … 100%

ms

10 25

Temperature drift

%

< 1
1) The cleanliness classes specified for the components must be adhered to in hydraulic systems. Effective filtration prevents faults and simultaneously increases the life cycle of the components. For the selection of the filters, see www.boschrexroth.com/filter.

hydraulic

Nominal flow 1)

l/min

50 100 50 100 2 4 12 15 24, 25 40

Limitation of use

Symbols C, C3, C5

bar

315 160 315 160 315 160

Symbols C1, C4

bar

250 100 250 100 315 280 250 100

Zero flow

Linear characteristic curve “L”

l/min

< 1200 < 1500 < 1200 < 1500 < 150 < 180 < 300 - < 500 < 900

Inflected characteristic curve "P"

l/min

< 600 < 500 < 600 - < 180 < 300 < 450
1) With Δp = 35 bar/control edge

Hydraulic fluid

Classification

Suitable sealing materials

Standards

Mineral oils and related hydrocarbons

HL, HLP, HLPD, HVLP, HVLPD

NBR / FKM

DIN 51524

Important information on hydraulic fluids:

For more information and data on the use of other hydraulic fluids please contact us.

The flash point of the process and operating medium used must be 40 K over the maximum solenoid surface temperature.

There may be limitations regarding the technical valve data (temperature, pressure range, life cycle, maintenance intervals, etc.).

electrical

Type

4WRPNH.../24/C/P

Size

6 10

Power supply

Nominal voltage

VDC

24

Lower limit value

VDC

21

Upper limit value

VDC

36

Duty cycle

%

100

Maximum power consumption

W

40 60

Protection class according to DIN EN 60529

IP65 (with mating connector mounted and locked)

AD/DA resolution

Analog inputs

bits

12

Analog outputs

bits

10

(measured with HLP46, ϑÖl = 40 ±5 °C)

Pressure amplification

NG6

technical illustration-0811403577-Direct operated high-response valves with control spool and sleeve in servo quality Operated on one side, 4/4 fail-safe position in switched-off condition Integrated digital axis control functionality (IAC-R) for:<br>
- Position control with underlying velocity control<br>
- DSC functionality Analog and digital interfaces for command and actual values<br>
- 4 x analog sensors (+/-10 V or 4 ... 20 mA) or<br>
- 1 x length measurement system (1 Vpp or SSI) and 2 analog sensors Command value presetting/actual value response analog (current or voltage) via field bus Analog/digital inputs/outputs, configurable Fieldbus connection<br>
- CAN bus with CANopen protocol DS408<br>
- Profibus-DP Vo/V1 Quick start-up via PC and commissioning software

Frequency response

NG6

technical illustration-0811403577-Direct operated high-response valves with control spool and sleeve in servo quality Operated on one side, 4/4 fail-safe position in switched-off condition Integrated digital axis control functionality (IAC-R) for:<br>
- Position control with underlying velocity control<br>
- DSC functionality Analog and digital interfaces for command and actual values<br>
- 4 x analog sensors (+/-10 V or 4 ... 20 mA) or<br>
- 1 x length measurement system (1 Vpp or SSI) and 2 analog sensors Command value presetting/actual value response analog (current or voltage) via field bus Analog/digital inputs/outputs, configurable Fieldbus connection<br>
- CAN bus with CANopen protocol DS408<br>
- Profibus-DP Vo/V1 Quick start-up via PC and commissioning software

Linear characteristic curve “L”

NG6

technical illustration-0811403577-Direct operated high-response valves with control spool and sleeve in servo quality Operated on one side, 4/4 fail-safe position in switched-off condition Integrated digital axis control functionality (IAC-R) for:<br>
- Position control with underlying velocity control<br>
- DSC functionality Analog and digital interfaces for command and actual values<br>
- 4 x analog sensors (+/-10 V or 4 ... 20 mA) or<br>
- 1 x length measurement system (1 Vpp or SSI) and 2 analog sensors Command value presetting/actual value response analog (current or voltage) via field bus Analog/digital inputs/outputs, configurable Fieldbus connection<br>
- CAN bus with CANopen protocol DS408<br>
- Profibus-DP Vo/V1 Quick start-up via PC and commissioning software

Inflected characteristic curve "P", inflection at 60 %

NG6

technical illustration-0811403577-Direct operated high-response valves with control spool and sleeve in servo quality Operated on one side, 4/4 fail-safe position in switched-off condition Integrated digital axis control functionality (IAC-R) for:<br>
- Position control with underlying velocity control<br>
- DSC functionality Analog and digital interfaces for command and actual values<br>
- 4 x analog sensors (+/-10 V or 4 ... 20 mA) or<br>
- 1 x length measurement system (1 Vpp or SSI) and 2 analog sensors Command value presetting/actual value response analog (current or voltage) via field bus Analog/digital inputs/outputs, configurable Fieldbus connection<br>
- CAN bus with CANopen protocol DS408<br>
- Profibus-DP Vo/V1 Quick start-up via PC and commissioning software

Inflected characteristic curve "P", inflection at 40 %

NG6

technical illustration-0811403577-Direct operated high-response valves with control spool and sleeve in servo quality Operated on one side, 4/4 fail-safe position in switched-off condition Integrated digital axis control functionality (IAC-R) for:<br>
- Position control with underlying velocity control<br>
- DSC functionality Analog and digital interfaces for command and actual values<br>
- 4 x analog sensors (+/-10 V or 4 ... 20 mA) or<br>
- 1 x length measurement system (1 Vpp or SSI) and 2 analog sensors Command value presetting/actual value response analog (current or voltage) via field bus Analog/digital inputs/outputs, configurable Fieldbus connection<br>
- CAN bus with CANopen protocol DS408<br>
- Profibus-DP Vo/V1 Quick start-up via PC and commissioning software

Fail-safe position

NG6

technical illustration-0811403577-Direct operated high-response valves with control spool and sleeve in servo quality Operated on one side, 4/4 fail-safe position in switched-off condition Integrated digital axis control functionality (IAC-R) for:<br>
- Position control with underlying velocity control<br>
- DSC functionality Analog and digital interfaces for command and actual values<br>
- 4 x analog sensors (+/-10 V or 4 ... 20 mA) or<br>
- 1 x length measurement system (1 Vpp or SSI) and 2 analog sensors Command value presetting/actual value response analog (current or voltage) via field bus Analog/digital inputs/outputs, configurable Fieldbus connection<br>
- CAN bus with CANopen protocol DS408<br>
- Profibus-DP Vo/V1 Quick start-up via PC and commissioning software

Pressure amplification

Size 10

technical illustration-0811403577-Direct operated high-response valves with control spool and sleeve in servo quality Operated on one side, 4/4 fail-safe position in switched-off condition Integrated digital axis control functionality (IAC-R) for:<br>
- Position control with underlying velocity control<br>
- DSC functionality Analog and digital interfaces for command and actual values<br>
- 4 x analog sensors (+/-10 V or 4 ... 20 mA) or<br>
- 1 x length measurement system (1 Vpp or SSI) and 2 analog sensors Command value presetting/actual value response analog (current or voltage) via field bus Analog/digital inputs/outputs, configurable Fieldbus connection<br>
- CAN bus with CANopen protocol DS408<br>
- Profibus-DP Vo/V1 Quick start-up via PC and commissioning software

Frequency response

Size 10

technical illustration-0811403577-Direct operated high-response valves with control spool and sleeve in servo quality Operated on one side, 4/4 fail-safe position in switched-off condition Integrated digital axis control functionality (IAC-R) for:<br>
- Position control with underlying velocity control<br>
- DSC functionality Analog and digital interfaces for command and actual values<br>
- 4 x analog sensors (+/-10 V or 4 ... 20 mA) or<br>
- 1 x length measurement system (1 Vpp or SSI) and 2 analog sensors Command value presetting/actual value response analog (current or voltage) via field bus Analog/digital inputs/outputs, configurable Fieldbus connection<br>
- CAN bus with CANopen protocol DS408<br>
- Profibus-DP Vo/V1 Quick start-up via PC and commissioning software

Linear characteristic curve "L" (1:1)

Size 10

technical illustration-0811403577-Direct operated high-response valves with control spool and sleeve in servo quality Operated on one side, 4/4 fail-safe position in switched-off condition Integrated digital axis control functionality (IAC-R) for:<br>
- Position control with underlying velocity control<br>
- DSC functionality Analog and digital interfaces for command and actual values<br>
- 4 x analog sensors (+/-10 V or 4 ... 20 mA) or<br>
- 1 x length measurement system (1 Vpp or SSI) and 2 analog sensors Command value presetting/actual value response analog (current or voltage) via field bus Analog/digital inputs/outputs, configurable Fieldbus connection<br>
- CAN bus with CANopen protocol DS408<br>
- Profibus-DP Vo/V1 Quick start-up via PC and commissioning software

Linear characteristic curve "L" (2:1)

Size 10

technical illustration-0811403577-Direct operated high-response valves with control spool and sleeve in servo quality Operated on one side, 4/4 fail-safe position in switched-off condition Integrated digital axis control functionality (IAC-R) for:<br>
- Position control with underlying velocity control<br>
- DSC functionality Analog and digital interfaces for command and actual values<br>
- 4 x analog sensors (+/-10 V or 4 ... 20 mA) or<br>
- 1 x length measurement system (1 Vpp or SSI) and 2 analog sensors Command value presetting/actual value response analog (current or voltage) via field bus Analog/digital inputs/outputs, configurable Fieldbus connection<br>
- CAN bus with CANopen protocol DS408<br>
- Profibus-DP Vo/V1 Quick start-up via PC and commissioning software

Inflected characteristic curve "P", inflection at 40 % (1:1)

Size 10

technical illustration-0811403577-Direct operated high-response valves with control spool and sleeve in servo quality Operated on one side, 4/4 fail-safe position in switched-off condition Integrated digital axis control functionality (IAC-R) for:<br>
- Position control with underlying velocity control<br>
- DSC functionality Analog and digital interfaces for command and actual values<br>
- 4 x analog sensors (+/-10 V or 4 ... 20 mA) or<br>
- 1 x length measurement system (1 Vpp or SSI) and 2 analog sensors Command value presetting/actual value response analog (current or voltage) via field bus Analog/digital inputs/outputs, configurable Fieldbus connection<br>
- CAN bus with CANopen protocol DS408<br>
- Profibus-DP Vo/V1 Quick start-up via PC and commissioning software

Inflected characteristic curve "P", inflection at 40 % (2:1)

Size 10

technical illustration-0811403577-Direct operated high-response valves with control spool and sleeve in servo quality Operated on one side, 4/4 fail-safe position in switched-off condition Integrated digital axis control functionality (IAC-R) for:<br>
- Position control with underlying velocity control<br>
- DSC functionality Analog and digital interfaces for command and actual values<br>
- 4 x analog sensors (+/-10 V or 4 ... 20 mA) or<br>
- 1 x length measurement system (1 Vpp or SSI) and 2 analog sensors Command value presetting/actual value response analog (current or voltage) via field bus Analog/digital inputs/outputs, configurable Fieldbus connection<br>
- CAN bus with CANopen protocol DS408<br>
- Profibus-DP Vo/V1 Quick start-up via PC and commissioning software

Fail-safe position

Size 10

technical illustration-0811403577-Direct operated high-response valves with control spool and sleeve in servo quality Operated on one side, 4/4 fail-safe position in switched-off condition Integrated digital axis control functionality (IAC-R) for:<br>
- Position control with underlying velocity control<br>
- DSC functionality Analog and digital interfaces for command and actual values<br>
- 4 x analog sensors (+/-10 V or 4 ... 20 mA) or<br>
- 1 x length measurement system (1 Vpp or SSI) and 2 analog sensors Command value presetting/actual value response analog (current or voltage) via field bus Analog/digital inputs/outputs, configurable Fieldbus connection<br>
- CAN bus with CANopen protocol DS408<br>
- Profibus-DP Vo/V1 Quick start-up via PC and commissioning software

Symbols

technical illustration-0811403577-Direct operated high-response valves with control spool and sleeve in servo quality Operated on one side, 4/4 fail-safe position in switched-off condition Integrated digital axis control functionality (IAC-R) for:<br>
- Position control with underlying velocity control<br>
- DSC functionality Analog and digital interfaces for command and actual values<br>
- 4 x analog sensors (+/-10 V or 4 ... 20 mA) or<br>
- 1 x length measurement system (1 Vpp or SSI) and 2 analog sensors Command value presetting/actual value response analog (current or voltage) via field bus Analog/digital inputs/outputs, configurable Fieldbus connection<br>
- CAN bus with CANopen protocol DS408<br>
- Profibus-DP Vo/V1 Quick start-up via PC and commissioning software

With control symbol C1 and C5, the following applies:

P → A: qvmax

B → T: qv/2

P → B: qv/2

A → T: qvmax

NG6

technical illustration-0811403577-Direct operated high-response valves with control spool and sleeve in servo quality Operated on one side, 4/4 fail-safe position in switched-off condition Integrated digital axis control functionality (IAC-R) for:<br>
- Position control with underlying velocity control<br>
- DSC functionality Analog and digital interfaces for command and actual values<br>
- 4 x analog sensors (+/-10 V or 4 ... 20 mA) or<br>
- 1 x length measurement system (1 Vpp or SSI) and 2 analog sensors Command value presetting/actual value response analog (current or voltage) via field bus Analog/digital inputs/outputs, configurable Fieldbus connection<br>
- CAN bus with CANopen protocol DS408<br>
- Profibus-DP Vo/V1 Quick start-up via PC and commissioning software

Size 10

technical illustration-0811403577-Direct operated high-response valves with control spool and sleeve in servo quality Operated on one side, 4/4 fail-safe position in switched-off condition Integrated digital axis control functionality (IAC-R) for:<br>
- Position control with underlying velocity control<br>
- DSC functionality Analog and digital interfaces for command and actual values<br>
- 4 x analog sensors (+/-10 V or 4 ... 20 mA) or<br>
- 1 x length measurement system (1 Vpp or SSI) and 2 analog sensors Command value presetting/actual value response analog (current or voltage) via field bus Analog/digital inputs/outputs, configurable Fieldbus connection<br>
- CAN bus with CANopen protocol DS408<br>
- Profibus-DP Vo/V1 Quick start-up via PC and commissioning software
technical illustration-0811403577-Direct operated high-response valves with control spool and sleeve in servo quality Operated on one side, 4/4 fail-safe position in switched-off condition Integrated digital axis control functionality (IAC-R) for:<br>
- Position control with underlying velocity control<br>
- DSC functionality Analog and digital interfaces for command and actual values<br>
- 4 x analog sensors (+/-10 V or 4 ... 20 mA) or<br>
- 1 x length measurement system (1 Vpp or SSI) and 2 analog sensors Command value presetting/actual value response analog (current or voltage) via field bus Analog/digital inputs/outputs, configurable Fieldbus connection<br>
- CAN bus with CANopen protocol DS408<br>
- Profibus-DP Vo/V1 Quick start-up via PC and commissioning software

Block diagram / pin assignment

technical illustration-0811403577-Direct operated high-response valves with control spool and sleeve in servo quality Operated on one side, 4/4 fail-safe position in switched-off condition Integrated digital axis control functionality (IAC-R) for:<br>
- Position control with underlying velocity control<br>
- DSC functionality Analog and digital interfaces for command and actual values<br>
- 4 x analog sensors (+/-10 V or 4 ... 20 mA) or<br>
- 1 x length measurement system (1 Vpp or SSI) and 2 analog sensors Command value presetting/actual value response analog (current or voltage) via field bus Analog/digital inputs/outputs, configurable Fieldbus connection<br>
- CAN bus with CANopen protocol DS408<br>
- Profibus-DP Vo/V1 Quick start-up via PC and commissioning software

Connector pin assignment X1, 11-pole + PE according to EN 175201-804

Pin

Core marking 1)

Assignment of interface A6

Assignment of interface F6

1

1

24 VDC (supply for output stage and power circuit signal)

2

2

0 V ≙ load zero, (for output stage)

3

3

Enable input 8.5 ... 24 VDC = function, Re ≈ 10 kΩ

4

4

Command value ± 10 V; Re ≈ 130 kΩ or digital input (of PLC) 2)

Command value 4 ... 20 mA; Re = 200 Ω or digital input (of PLC) 2)

5

5

Reference for command values

6

6

Actual value ±10 V

Actual value 4 ... 20 mA, load resistance ≈ 330 Ωor digital output (at PLC) 2)

7

7

Command value ± 10 V; Re ≈ 130 kΩ or digital input (of PLC) 2)

Command value 4 ... 20 mA; Re = 200 Ω or digital input (of PLC) 2)

8

8

Actual value ±10 V

Actual value 4 ... 20 mA, load resistance ≈ 330 Ωor digital output (at PLC) 2)

9

9

24 VDC (control voltage for signal part and bus)

10

10

0 V reference potential for pins 3, 6, 8 and 9

11

11

Switching output 24 V (error signal or power circuit signal) max. 1.8 A

PE

green-yellow

Protective earthing conductor (connected directly to metal housing)

1)

Core marking of the connection lines for mating connector with cable set

2)

Selection via commissioning software

technical illustration-0811403577-Direct operated high-response valves with control spool and sleeve in servo quality Operated on one side, 4/4 fail-safe position in switched-off condition Integrated digital axis control functionality (IAC-R) for:<br>
- Position control with underlying velocity control<br>
- DSC functionality Analog and digital interfaces for command and actual values<br>
- 4 x analog sensors (+/-10 V or 4 ... 20 mA) or<br>
- 1 x length measurement system (1 Vpp or SSI) and 2 analog sensors Command value presetting/actual value response analog (current or voltage) via field bus Analog/digital inputs/outputs, configurable Fieldbus connection<br>
- CAN bus with CANopen protocol DS408<br>
- Profibus-DP Vo/V1 Quick start-up via PC and commissioning software

Connector pin assignment for CAN bus X3 (coding A), M12, 5-pole, pins

Pin

Assignment

1

n.c.

2

n.c.

3

CAN_GND

4

CAN_H

5

CAN_L

External screen on both sides at the plug-in connection metal housing Internal screens are not required

Transmission rate kbit/s

20 ... 1000

Bus address

1 ... 27

technical illustration-0811403577-Direct operated high-response valves with control spool and sleeve in servo quality Operated on one side, 4/4 fail-safe position in switched-off condition Integrated digital axis control functionality (IAC-R) for:<br>
- Position control with underlying velocity control<br>
- DSC functionality Analog and digital interfaces for command and actual values<br>
- 4 x analog sensors (+/-10 V or 4 ... 20 mA) or<br>
- 1 x length measurement system (1 Vpp or SSI) and 2 analog sensors Command value presetting/actual value response analog (current or voltage) via field bus Analog/digital inputs/outputs, configurable Fieldbus connection<br>
- CAN bus with CANopen protocol DS408<br>
- Profibus-DP Vo/V1 Quick start-up via PC and commissioning software

Connector pin assignment for Profibus DP X3, (coding B), M12, 5-pole, socket

Pin

Assignment

1

VP

2

RxD/TxD-N (A line)

3

D_GND

4

RxD/TxD-P (B line)

5

Shield

Transmission rate up to 12 MBaud

Bus address

1 ... 126

The galvanically isolated voltage +5 V (pin1-VP) at the socket enables passive termination of the Profibus

technical illustration-0811403577-Direct operated high-response valves with control spool and sleeve in servo quality Operated on one side, 4/4 fail-safe position in switched-off condition Integrated digital axis control functionality (IAC-R) for:<br>
- Position control with underlying velocity control<br>
- DSC functionality Analog and digital interfaces for command and actual values<br>
- 4 x analog sensors (+/-10 V or 4 ... 20 mA) or<br>
- 1 x length measurement system (1 Vpp or SSI) and 2 analog sensors Command value presetting/actual value response analog (current or voltage) via field bus Analog/digital inputs/outputs, configurable Fieldbus connection<br>
- CAN bus with CANopen protocol DS408<br>
- Profibus-DP Vo/V1 Quick start-up via PC and commissioning software

Analog sensor interfaces, port X4 and X7 (coding A), M12, 5-pole, socket

Pin

Assignment of voltage interface

Assignment of current interface

1

Supply 24 VDC

Supply 24 VDC

2

Signal 3 (X4) / 4 (X7), (-10 ... +10 V)

Signal 3 (X4) / 4 (X7), (4 ... 20 mA)

3

Zero 0 V

Zero 0 V 1)

4

Signal 1 (X4) / 4 (X7), (-10 ... +10 V)

Signal 1 (X4) / 4 (X7), (4 ... 20 mA)

5

Shield

Shield

1)

Do not connect at 2-wire pressure transducer

Attention: The analog sensor interfaces at ports X4 and X7 are not coded. Risk of confusion! The user must ensure correct wiring!

technical illustration-0811403577-Direct operated high-response valves with control spool and sleeve in servo quality Operated on one side, 4/4 fail-safe position in switched-off condition Integrated digital axis control functionality (IAC-R) for:<br>
- Position control with underlying velocity control<br>
- DSC functionality Analog and digital interfaces for command and actual values<br>
- 4 x analog sensors (+/-10 V or 4 ... 20 mA) or<br>
- 1 x length measurement system (1 Vpp or SSI) and 2 analog sensors Command value presetting/actual value response analog (current or voltage) via field bus Analog/digital inputs/outputs, configurable Fieldbus connection<br>
- CAN bus with CANopen protocol DS408<br>
- Profibus-DP Vo/V1 Quick start-up via PC and commissioning software

Digital sensor interface 1 Vpp or SSI measurement system X7, M23, 12-pole, socket

Pin

Assignment 1 Vpp

Assignment SSI

1

B

0 V

2

Sense +5 V 1)

Data

3

R

Clock

4

R

n.c.

5

A

n.c.

6

A

n.c.

7

n.c.

n.c.

8

B

n.c.

9

n.c.

24 V

10

0 V 1)

Data

11

Sense 0 V 1)

Clock

12

+5 V 1)

n.c.

Notice:The sense signal is not evaluated

1)

Recommendation:For encoder supply, connect voltages +5 V (pin 12) and +5 V sense (pin 2) as well as 0 V (pin 10) and 0 V sense (pin 11)

Notice:We recommend connecting the shields on both sides via the metal housings of the plug-in connectors. Using connector pins will affect the effectiveness of the shielding effect! Internal screens are not required.

technical illustration-0811403577-Direct operated high-response valves with control spool and sleeve in servo quality Operated on one side, 4/4 fail-safe position in switched-off condition Integrated digital axis control functionality (IAC-R) for:<br>
- Position control with underlying velocity control<br>
- DSC functionality Analog and digital interfaces for command and actual values<br>
- 4 x analog sensors (+/-10 V or 4 ... 20 mA) or<br>
- 1 x length measurement system (1 Vpp or SSI) and 2 analog sensors Command value presetting/actual value response analog (current or voltage) via field bus Analog/digital inputs/outputs, configurable Fieldbus connection<br>
- CAN bus with CANopen protocol DS408<br>
- Profibus-DP Vo/V1 Quick start-up via PC and commissioning software

NG6

Dimensions in mm

technical illustration-0811403577-Direct operated high-response valves with control spool and sleeve in servo quality Operated on one side, 4/4 fail-safe position in switched-off condition Integrated digital axis control functionality (IAC-R) for:<br>
- Position control with underlying velocity control<br>
- DSC functionality Analog and digital interfaces for command and actual values<br>
- 4 x analog sensors (+/-10 V or 4 ... 20 mA) or<br>
- 1 x length measurement system (1 Vpp or SSI) and 2 analog sensors Command value presetting/actual value response analog (current or voltage) via field bus Analog/digital inputs/outputs, configurable Fieldbus connection<br>
- CAN bus with CANopen protocol DS408<br>
- Profibus-DP Vo/V1 Quick start-up via PC and commissioning software

1

Valve housing

2

Control solenoid with position transducer

3

Identical seal rings for ports A, B, P, and T

4

Integrated digital control electronics

5

Name plate

6

Machined valve contact surface; Porting pattern according to ISO 4401-03-02-0-05

Recommended valve mounting screws (separate order):

4 hexagon socket head cap screws ISO 4762 - M5 x 30 - 10.9-N67F 821 70 (galvanized according to Bosch standard N67F 821 70)

Tightening torque MA = 6+2Nm, material no. 2910151166

Size 10

Dimensions in mm

technical illustration-0811403577-Direct operated high-response valves with control spool and sleeve in servo quality Operated on one side, 4/4 fail-safe position in switched-off condition Integrated digital axis control functionality (IAC-R) for:<br>
- Position control with underlying velocity control<br>
- DSC functionality Analog and digital interfaces for command and actual values<br>
- 4 x analog sensors (+/-10 V or 4 ... 20 mA) or<br>
- 1 x length measurement system (1 Vpp or SSI) and 2 analog sensors Command value presetting/actual value response analog (current or voltage) via field bus Analog/digital inputs/outputs, configurable Fieldbus connection<br>
- CAN bus with CANopen protocol DS408<br>
- Profibus-DP Vo/V1 Quick start-up via PC and commissioning software

1

Valve housing

2

Control solenoid with position transducer

3

Identical seal rings for ports A, B, P and T (T1)

4

Integrated digital control electronics

5

Name plate

6

Machined valve contact surface; Porting pattern according to ISO 4401-05-04-0-05
Deviating from the standard:
Port T1 with Ø11.2 mm

Recommended valve mounting screws (separate order):

4 hexagon socket head cap screws ISO 4762 - M6 x 40 - 10.9-N67F 821 70 (galvanized according to Bosch standard N67F 821 70)

Tightening torque MA = 11+3 Nm, material no. 2910151209

Project planning and maintenance instructions

Connect the valve to the supply voltage only when this is required for the functional sequence of the machine. Do not use electrical signals provided via control electronics (e. g. "No error" signal) for switching safety-relevant machine functions (see also EN ISO 13849 "Safety of machinery – safety-related parts of control systems"). If electro-magnetic interference is to be expected, take appropriate measures ensuring the function (depending on the application, e. g. shielding, filtration). The devices have been tested in the plant and are supplied with default settings. Only complete devices can be repaired. Repaired devices are returned with default settings. User-specific settings will not be applied. The machine end-user will have to re-transfer the corresponding user parameters.

Protective cap M12 with pin

Material number R901075564

technical illustration-0811403577-Direct operated high-response valves with control spool and sleeve in servo quality Operated on one side, 4/4 fail-safe position in switched-off condition Integrated digital axis control functionality (IAC-R) for:<br>
- Position control with underlying velocity control<br>
- DSC functionality Analog and digital interfaces for command and actual values<br>
- 4 x analog sensors (+/-10 V or 4 ... 20 mA) or<br>
- 1 x length measurement system (1 Vpp or SSI) and 2 analog sensors Command value presetting/actual value response analog (current or voltage) via field bus Analog/digital inputs/outputs, configurable Fieldbus connection<br>
- CAN bus with CANopen protocol DS408<br>
- Profibus-DP Vo/V1 Quick start-up via PC and commissioning software

Protective cap M12

Material number R901075563

technical illustration-0811403577-Direct operated high-response valves with control spool and sleeve in servo quality Operated on one side, 4/4 fail-safe position in switched-off condition Integrated digital axis control functionality (IAC-R) for:<br>
- Position control with underlying velocity control<br>
- DSC functionality Analog and digital interfaces for command and actual values<br>
- 4 x analog sensors (+/-10 V or 4 ... 20 mA) or<br>
- 1 x length measurement system (1 Vpp or SSI) and 2 analog sensors Command value presetting/actual value response analog (current or voltage) via field bus Analog/digital inputs/outputs, configurable Fieldbus connection<br>
- CAN bus with CANopen protocol DS408<br>
- Profibus-DP Vo/V1 Quick start-up via PC and commissioning software

Mating connectors for valves with round connector, 11-pole + PE

12P N11

technical illustration-0811403577-Direct operated high-response valves with control spool and sleeve in servo quality Operated on one side, 4/4 fail-safe position in switched-off condition Integrated digital axis control functionality (IAC-R) for:<br>
- Position control with underlying velocity control<br>
- DSC functionality Analog and digital interfaces for command and actual values<br>
- 4 x analog sensors (+/-10 V or 4 ... 20 mA) or<br>
- 1 x length measurement system (1 Vpp or SSI) and 2 analog sensors Command value presetting/actual value response analog (current or voltage) via field bus Analog/digital inputs/outputs, configurable Fieldbus connection<br>
- CAN bus with CANopen protocol DS408<br>
- Profibus-DP Vo/V1 Quick start-up via PC and commissioning software

Mating connectors for valves with round connector, 11-pole + PE

12P N11

For valves with round connector according to EN 175201-804, 11-pole + PE

Data sheet

Spare parts & repair