Electrical Control Systems

FSC designs and integrates electrical control systems that support both mobile and industrial fluid power applications.

Hydraulic performance depends on more than pumps, valves, and cylinders. The electrical control system determines how operators interact with equipment, how motion is coordinated, how pressure is maintained, and how the system responds during operation.

By bringing hydraulic and electrical engineering together early in the design process, FSC develops systems that support precision, efficiency, diagnostics, and reliable operation across a wide range of mobile and industrial applications.


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Electrical Control Systems
Controls as Part of the Complete Solution

Controls as Part of the Complete Solution

Electrical controls are not simply added after a hydraulic system is designed. They are a critical part of overall system performance.

FSC coordinates hydraulic and electrical engineering from the beginning of a project to ensure the circuit, controls, sensors, and operator interface work together as a complete system.

This integrated approach helps support:

  • Precise motion control
  • Improved load holding
  • Better pressure management
  • Improved diagnostics
  • Easier operation and troubleshooting
  • More consistent system performance

When controls are engineered alongside the hydraulic system, the result is a solution that is easier to operate, maintain, and support throughout its lifecycle.

Industrial Control Capabilities

Industrial Control Capabilities

FSC develops industrial control systems that support equipment operation, process control, and system performance.

Capabilities include:

  • Electrical panel design
  • PLC programming for sequencing and system coordination
  • Human-Machine Interface (HMI) development
  • Motion control systems
  • Variable Frequency Drive (VFD) integration
  • Constant pressure pump control
  • Sensor and feedback integration
  • Add On Instructions (AOI) for system integration and accessibility

These technologies help operators monitor performance, control equipment, and maintain reliable operation across industrial applications.

Mobile Control Capabilities

Mobile Control Capabilities

FSC also develops control solutions for mobile equipment where machine response, operator input, and communication between systems are critical.

Capabilities include:

  • Electronic Control Unit (ECU) integration
  • Joystick and button controls
  • Operator displays and screens
  • Wire harness design
  • Sensor integration
  • CAN communication networks
  • J1939 communication
  • ISOBUS integration
  • Control logic for coordinated machine functions

These systems help improve machine operation, diagnostics, operator experience, and overall system responsiveness.

Motion, Force, and Position Control

Motion, Force, and Position Control

FSC implements control solutions designed for precision, synchronization, and repeatable performance.

These systems can support:

  • Fine positioning
  • Load holding
  • Force control
  • Coordinated multi-axis motion
  • Synchronized machine functions

This is particularly valuable in applications where hydraulic systems must deliver consistent motion or force while responding to changing operating conditions.

System Performance and Efficiency

System Performance and Efficiency

Electrical controls play a significant role in how efficiently a hydraulic system operates.

FSC incorporates solutions such as variable speed drives and constant pressure pump control to help:

  • Maintain pressure stability
  • Support load holding requirements
  • Improve pump efficiency
  • Reduce unnecessary energy consumption

These design considerations help improve system performance while supporting reliable operation.

Diagnostics and Operator Experience

Diagnostics and Operator Experience

Modern control systems provide more than machine operation. They provide visibility into system performance.

Through HMIs, operator displays, sensors, and integrated feedback systems, FSC helps customers monitor equipment status, identify issues, and simplify troubleshooting.

The result is a better operator experience and greater confidence in day-to-day system operation.

Why Work With FSC

FSC combines hydraulic and electrical expertise to develop integrated systems that perform as intended.

Integrated Engineering

Hydraulic and electrical systems are designed together to support complete system performance.

Mobile and Industrial Expertise

FSC develops control solutions for both mobile equipment and industrial machinery.

Performance-Focused Solutions

Control systems are engineered to support precision, efficiency, diagnostics, and reliable operation.

Related Solutions

Electrical controls are often integrated with broader hydraulic systems. Explore these related FSC capabilities.

1

Mobile Fluid Power

Hydraulic systems for mobile equipment that combine pumps, valves, controls, manifolds, and operator interfaces into complete machine solutions.

2

Industrial Fluid Power

Engineered hydraulic solutions for manufacturing equipment, industrial machinery, and custom system applications.

Let’s Discuss Your Electrical Control Requirements

Let’s Discuss Your Electrical Control Requirements

Contact FSC to discuss your industrial or mobile control application.

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