Custom Engineered Hydraulic Power Units
A hydraulic power unit should be designed around the system it supports, not pulled from a shelf and forced into place.
FSC designs and builds custom hydraulic power units for industrial and mobile applications based on each customer's performance requirements, operating environment, and integration needs. Our team reviews flow, pressure, duty cycle, heat load, available space, control requirements, and service access before developing the HPU design.
The result is a hydraulic power unit engineered to support reliable operation, efficient performance, and long-term maintainability.
Contact FSC
Designed Around Your Application
Every FSC hydraulic power unit starts with the application.
Before design begins, our team works to understand how the system will operate, what loads it will support, and what conditions it will face. This application-first approach helps ensure the final HPU supports the performance requirements of the complete hydraulic system.
Design considerations may include:
- Required flow and pressure
- Duty cycle and run time
- Heat generation and cooling requirements
- Reservoir sizing
- Pump and motor selection
- Filtration requirements
- Control and monitoring needs
- Available footprint and mounting location
- Maintenance access and serviceability
Configuration and Build Options
FSC designs hydraulic power units in a range of configurations to meet system requirements and installation constraints.
Available options may include:
- Custom reservoir designs
- L-shaped, overhead, and space-saving layouts
- Multiple pump and motor groups
- Carbon steel construction
- Stainless steel construction
- Integrated valving and manifold assemblies
- Air-to-oil cooling systems
- Water-to-oil cooling systems
- Pressure, return, and kidney-loop filtration
- Sensors, switches, and control integration
- Custom mounting and service access features
Each unit is designed around the application rather than forcing a standard configuration into a unique system.
Built for Integration and Performance
Hydraulic power units do not operate in isolation. They are part of a larger hydraulic system.
FSC develops HPUs that align with equipment layouts, operating environments, hydraulic circuits, electrical controls, monitoring requirements, and maintenance needs. By considering the entire system during the design process, we help reduce installation challenges and support reliable long-term operation.
Controls, Monitoring, and System Integration
Hydraulic performance increasingly depends on the ability to monitor and control system operation.
FSC can integrate controls, sensors, switches, and monitoring devices into the hydraulic power unit design to support diagnostics, performance monitoring, and operator visibility. This helps customers better understand system performance while simplifying troubleshooting and maintenance.
Built, Tested, and Supported
FSC supports hydraulic power unit projects from engineering through assembly, testing, and ongoing service.
Support may include:
- Engineering and design documentation
- Fabrication and assembly
- Hydraulic and electrical integration
- Pressure and function testing
- Installation support
- Preventative maintenance planning
- Repair and service support
Each unit is built to the approved design and tested prior to delivery to help confirm performance and reliability.
FSC combines hydraulic engineering, manufacturing, controls integration, and service support to deliver complete hydraulic power unit solutions.
Application-Based Design
Every HPU is engineered around the specific operating requirements of the application.
Integrated System Expertise
Hydraulic, electrical, controls, filtration, cooling, and manifold considerations are evaluated as part of the complete system.
Lifecycle Support
FSC supports hydraulic power units from design and commissioning through maintenance, repair, and ongoing service.
Let’s Start Your Hydraulic Power Unit Project
Contact FSC to discuss your application, operating requirements, and hydraulic power unit design goals.
Nothing Can Stop You Now
No Gaps.
With Fluid System Components, there are no gaps because you have everything you need in one place, from parts to prototyping to testing.
No Games.
With Fluid System Components, there are no games because you have a proactive partner who knows how much is at stake and will always follow through.
No Guesswork.
With Fluid System Components, there's no guesswork because you have a provider that brings real engineering expertise, from sales to support.
